Here is this and my other websites server, it’s just an old Shuttle SV24 compact computer that I had laying around that with it’s P3 1GHz and 512MB RAM is more than adequate for light web hosting duties. His name is half-pint.
About a month ago I started having problems with it locking up hard every 15min or so and requiring that I go into the server room to cold boot the machine to get it back up. I would get no indication in the logs of the freeze, and nothing on the terminal that it was hooked up to, just a frozen server. These kinds of hard lockups are usually indicative of something physically wrong such as overheating, bad power supply, bad motherboard, bad CPU, (bad RAM would be a little more random as it hit bad pages so I did not suspect it to begin with) etc…
I ruled out overheating easily as I keep this server in an air conditioned server room and while it was running I could call up mbmon and see that it’s running at 37ºC, so my next guess was the power supply had gone flakey which is not all that uncommon with cheap power supplies.
I opened up the server and connected the ATX header connector to my Fluke 87 and let it log the power outputs so that I could see if it was spiking or having low voltage problems. No problem there (although I didn’t really test it properly with a dummy load resistor attached).
Now I had to do the real fun part of taking the mother board out to inspect it, as you can see with a small computer here that stuff is really packed in tight.
After getting everything out so I could remove the MB I was greeted with a nice surprise.


Three popped capacitors (the orange crusty stuff on top of the cluster of three cylinder components).
Now at this point many people would just trash this MB for a replacement, or bite the bullet and rebuild the server on new hardware, but that’s such a waste. For starters this MB is next to impossible to find for a reasonable price, second electronic waste is becoming a real problem for our planet - did I really want to unnecessarily contribute to it? And finally, what about my time configuring this machine? My time is not worthless and I didn’t want to spend another few evenings redoing everything on a fresh box (yes I have backups, but there is still plenty of work to be done) when I could be playing with my kids.
So I did the only logical thing. Replace the capacitors.
The markings on the side of the capacitor will tell you everything you need to know to find a new one, here it what was on mine.
- 3900µF
- 10V
- ±20%
- 105º
- LESR
What that all means is - The capacitor is rated at 3900 micro farads, 10V DC (this is a polarized electrolytic capacitor, so no AC here), 20% tolerance which means it can experience a 20% sway (plus or minus) in its capacitance rating through its operating temperature range which maxes out at 105ºC. Finally there is the LESR which stands for low equivalent series resistance. I won’t go into what LESR really is and why it’s needed here, as it’s not something I can explain in one quick sentence. I also took the measurements of the capacitors so I was sure to get ones that where the right fit, they measured 12.50mm x 30.00mm.
The rules for replacing a capacitor (even on a MB) are not as strict as you might think. You can always replace the broken units with ones that have a higher voltage rating, and you can generally replace the unit with one that has a bit higher capacitance rating also. But you should always try to get ones that match right up.
Next I head on over to Digi-Key and do a search for specs I laid out earlier and was able to get a set of four (I like to order an extra on just incase one breaks) for $3.92, just $6.37 with S/H - way cheaper than buying a new MB.
(fast forward one week to when the parts arrive)
Now with the new capacitors in had it was time to desolder the old ones. Here is a nice tutorial on desoldering.
Put the new caps in.

Solder and clip the excess leads.

Put everything back together and power it all up.
It works! (notice the barely visible green light)
So there you have it. 45 minutes and $6.37 later I have a working server again.
Tagged capacitor, How-To, motherboard, repair